When unplanned disruptions threaten daily production goals and product quality, the frontline must have the confidence to maintain productivity and the means to mitigate that risk in the future. Equip operators with accurate, actionable data to make proactive and informed decisions quickly.
Minimize manual steps with intuitive tools that eliminate redundancies, and info to maximize throughput.
Enable operators to identify potential bottlenecks and hazards for increased uptime and shift performance.
Provide live access to critical data, informing quick decisions and promoting operator engagement.
Motivate operators to flag issues and elevate plant success with intuitive displays.
A System Right For The Plant Floor
Digitize Quality Checks: Capture quality check data with user-friendly forms, checklists, and photo attachments. Track performance, identify issues, and minimize scrap or rework.
Intuitive Process Control: Adjust before products drift out of tolerance with alerts and clear visuals based on any parameter you set.
Live Operator Dashboards: Trend real-time operator performance on the shop floor, informing operators of their good work or needed improvements.
Proactive Quality Assurance: Quickly flag and report product issues so quality managers always have a live view of issues, and can prioritize their attention.
Automated Tasks and Alerts: Define processes and trigger communications when operator tasks need to be completed, eliminating guesswork and driving accountability.
Reduce Holds & Shipment Delays: Clearly define workflows so operators know when to flag issues for supervisors or unplanned maintenance.
Trend Performance: Track shift, line, and plant performance to identify whether specifications or training should be adjusted to improve yield.
Internal Programs: Coordinate and track processes surrounding internal audit programs such as Pre-Ops, Maintenance, Sanitation, and EHS.
Dashboards: Customizable live and historical overview of the metrics that matter, such as:
Machine uptime, throughput numbers and floor metrics
Yield performance and scrap improvement
Quality incident dashboard to manage non-conformances and investigations
Reports: compile historical reports for upper management within minutes of their request.
Real-Time OEE Analysis: Track and visualize critical live measures of Overall Equipment Effectiveness (throughput, availability, and quality) within the production process to accurately assess how efficiently the plant is running at any given time.
Downtime Tracking: Monitor equipment availability in real-time to know the moment a downtime event occurs, and dig into the “Reason why” data behind any slowdown.
Document Repository: Store and track versions of materials such as work instructions, maintenance requests, quality & compliance documents, and associate them with critical programs.
Automated (IoT) Data Capture: Simplify data capture and reduce manual data entry to inform standard operating procedures and support machine health.
API Library: Consolidate data from existing systems (like ERP or MES) to ensure consistent data and accessibility across the plant.
Companies that have standardized these processes have seen annual savings of up to $1.2 million. ...
Changes manufacturing leaders can make on the plant floor to set themselves up for long-term success...
